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Press Unit Automation

Press Unit

Stamping Process Temperature Monitoring

Detection Items:

● Pre-stamping temperature

● Post-stamping temperature

● Die temperature

Hardware:

High-temperature thermal imager

Technologies:

Deep learning + automatic temperature correction algorithm

Abnormal Handling:

● Press stops stamping + manual intervention

● Robot stops picking blank + manual intervention

Blank Status Monitoring

Detection Items:

● Blank position and quantity (before stamping)

● Double blank detection

● Blank and die status after stamping: blank remaining on upper mold & ejector function check

● Post-stamping status: blank remaining in die cavity

Hardware:

2 thermal imaging cameras

Technologies:

Deep learning + traditional vision algorithms based on template analysis

Abnormal Handling:

● Press stops stamping + manual intervention

● Robot stops picking blank + manual intervention

Unloading Robot Pick-up Status Monitoring

Detection Items:

Quantity of blanks picked up by unloading robot

Hardware:

1 to 3 thermal imaging cameras

Technologies:

Instance segmentation algorithm based on deep learning

Abnormal Handling:

Manual intervention

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